A comprehensive on-site evaluation of your corrugated, freight, equipment, and packaging process. We identify cost reduction opportunities most operations never see.
For operations spending $250K+ annually on packaging materials and freight.
We evaluate board grades, flute profiles, tray and case design, and material specifications against your actual product protection requirements.
We analyze pallet configurations, truck utilization, and inbound freight patterns to identify density and routing improvements.
We review packaging-related line stops, case erector performance, and damage rates to identify equipment and material improvements.
| Evaluation Area | What We Review | Typical Finding |
|---|---|---|
| Corrugated Specs | Board grade, flute, basis weight, burst strength | Over-specified material adding 10-15% to cost |
| Pallet Configuration | Case dimensions, stacking pattern, pallet utilization | 15-25% wasted pallet cube |
| Freight Utilization | Truck fill rate, routing, inbound patterns | Trucks leaving 20-30% empty |
| Line Performance | Case erector speed, jam rate, changeover time | Packaging-related downtime costing $50K+/yr |
| Damage & Returns | Transit damage rate, claim frequency, root cause | 1-3% damage from inadequate packaging design |
Our audit finds it, quantifies it, and gives you a clear plan to eliminate it. No obligation.
Operations spending $250K+ on packaging annually with multiple SKUs and high throughput.
Plant managers and ops directors looking to reduce cost, improve uptime, and eliminate waste.
Procurement managers evaluating current suppliers, seeking consolidation opportunities, or benchmarking pricing.
We evaluate materials, equipment, and process together — not in isolation.
We understand line speed, changeovers, labor constraints, and equipment compatibility.
We reduce supplier count, simplify procurement, and lower total cost of packaging.
We don’t stop at the first order. We optimize over time to reduce cost and improve performance.
We learn your operation, pain points, and goals.
We walk your lines, evaluate materials, and document waste.
We deliver a detailed findings report with savings opportunities.
We present prioritized actions ranked by ROI and implementation ease.
We execute changes, measure results, and optimize continuously.
Complete the form below and a packaging specialist will contact you within one business day to schedule your on-site evaluation.
Convert from B-Flute to D-Flute and fit 34% more trays per pallet.
Reduce supplier count and simplify procurement with a single-source partner.
Most packaging operations have $50K–$250K+ in hidden waste. Our free audit finds it, quantifies it, and gives you a clear plan to eliminate it.